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Analysis of Welding Disabilities on Carbon Steel Pipes with SMAW Reviewed From Radiography Test Results (article of International Journal of Applied Engineering Research (IJAER) Volume 14, Number 15 2019 pp.3448-3454)
Bibliografi
Author:
Gaol, Adhyaksa Lumban
;
Sutanto, Hadi
;
Basuki, Widodo Widjaja
Topik:
Welding Defect
;
Pipe Welding
;
Pipeline
;
Radiography test
;
JABFUNG
Bahasa:
(EN )
Penerbit:
Research India Publications
Tempat Terbit:
India
Tahun Terbit:
2019
Jenis:
Article - diterbitkan di jurnal ilmiah internasional
Fulltext:
09 ijaerv14n15_17.pdf
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Abstract
Welding is one method of joining two or more materials by
heating or merging the base material and electrode that act as
adhesive or glue. Known welding defect have been found in
pipe weld joint during work of pipeline construction so repair
must be carried out and it causes loss of cost and time. This
welding aims to join two pieces of seamless carbon steel pipe
with beveled ends with outside diameter 60.3 mm and
thickness 3.91 mm. Welding process is SMAW (shield Metal
Arc Welding) by using two class type of welding wire that is
welding wire A5.1 AWS E7016 for weld pass root and
welding wire A5.1 AWS E7018 for weld pass fill and cap.
The welding results were tested with NDT method using
radiography test types of gamma-ray ir-192. Radiography test
method used is film radiography. From the results of
radiographic film interpretation which refer to acceptance
criteria standart API 1104, found porosity weld defects in the
weld pass fill. Based on the type of welding defect that occurs,
analysis of several causes of defects was carried out and it was
found the biggest cause occurrence of welding defects. This
happens caused the preheat process on material and welding
wire is not carried out so the cooling process in welding is too
fast and uneven . Based on this, repair must be carried out by
adding a preheat process to the welding wire by baking the
welding wire up to 80°C for 2 hours using baking oven and
transffered it to drying oven for temperature maintenance.
After testing the welded joints that have been repaired, the test
results shows the weld joint pass the acceptance criteria. This analysis aim to determine the causes of weld disabilities on carbon steel pipes with SMAW reviewed from radiography test result so that weld joint repairs can be done and avoid this from repeated.
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