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MicroEye : A low-cost online tool wear monitoring system with modular 3D-printed components for micro-milling application (article of HardwareX Volume 11, April 2022, e00269)
Bibliografi
Author:
Christiand
;
Kiswanto, Gandjar
;
Baskoro, Ario Sunar
;
Hiltansyah, Fachryal
;
Fitriawan, Muhammad Ramadhani
;
Putra, Ramandika Garindra
;
Putri, Shabrina Kartika
;
Tae Jo Ko
Topik:
Micro-milling
;
Tool wear monitoring
;
Vision
;
3D-printed component
;
Low-cost
Bahasa:
(EN )
Penerbit:
Elsevier
Tempat Terbit:
Oxford
Tahun Terbit:
2022
Jenis:
Article - diterbitkan di jurnal ilmiah internasional
Fulltext:
1-s2.0-S2468067222000141-main.pdf
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Abstract
Tool detachment during the machining process is often required by many image-based tool wear monitoring (TWM) systems. Tool detachment prevents the online mode of the wear measurement, extends the machining time, and contributes to measurement inaccuracy. Other alternatives of the image-based TWM systems have been developed with the image-acquisition device located statically near the tool position without the requirement for the tool detachment. However, due to its proximity to the machining site, the image-acquisition device may experience obstruction from the workpiece chips and the splash of coolant fluid during the machining process, resulting in non-optimal TWM. This article presents MicroEye – an online image-based TWM system with modular 3D-printed components to overcome the two problems. MicroEye offers great flexibility in its operation through the use of an active 6-DOF (degree of freedom) robotics arm with a camera at the end-effector. MicroEye does not require tool detachment to perform tool wear monitoring and can be safely placed outside the machining area. MicroEye is the first open-sourced, 3D-printed components and active dynamic-type TWM system for the application of micro-milling. MicroEye can be built at a low-cost (approximately US$ 872, including the camera). MicroEye is suitable for various micro-milling sites, from laboratory scale to middle-low workshop.
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