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Penentuan Interval Pergantian Komponen Mesin dan Persediaan Komponen (Studi Kasus : “Maintenance dan PPIC Division, PT. Kabelindo Murni Tbk., Jakarta Timur”)
Bibliografi
Author:
Edwin
;
Hidayat, Trifenaus Prabu
(Advisor)
Topik:
maintenance
;
proportional hazard model (PHM)
;
traditional hazard model
;
avaibility
;
total cost
Bahasa:
(ID )
Penerbit:
Program Studi Teknik Industri Fakultas Teknik Unika Atma Jaya
Tempat Terbit:
Jakarta
Tahun Terbit:
2011
Jenis:
Theses - Undergraduate Thesis
Fulltext:
Edwin's Undergraduate Theses.pdf
(11.03MB;
81 download
)
Ketersediaan
Perpustakaan Pusat (Semanggi)
Nomor Panggil:
FTI-727
Non-tandon:
tidak ada
Tandon:
1
Lihat Detail Induk
Abstract
Nowadays, preparation sytems sometimes make unused components mound in the warehouse, because overloaded order and sometimes for some component were not much enough, so it can stop production process for some times. Based on that problems, so it need’s the better system for maintenance and component stock. Expectation, the maintenance proposed system can determine component substitutions interval time and component lifetime so it can repair the maintenance system at this moment. Lifetime component analysis tool used proportional hazard model for component’s seal sangkar, pintel sangkar and membran sangkar. In addition, traditional hazard model tool used to find lifetime properties for component’s pipa oli, pen take up, nepel kayu, gasket simrit, selang angin sangkar, as pay off, piston sangkar, konektor angin sangkar, carbon brush, pentokan limit switch pintel, traverse and panel. Component’s preparation system analysis tool used the Q model system and lot sizing technique. Machine critical component was determine to get the machine downtime value and machine OEE ratio. Analytycal component’s to determined it using the proportional hazard model (PHM) and traditional hazard model. Preparation system used EOQ base model and lot sizing technique with POQ system(Periodic Order Quantity). Critical machine count result for OEE and machine downtime is 2103-Al/Cu Rigid Stranding machine with downtime value 21.632 minutes and OEE ratio 0.11808. There’s 15 critical component at the chosen component based on 80:20 priciple, where 12 component’s time interval determine by traditional hazard model, and the other 3 component’s with proportional hazard model. Lifetime for each component based on mean of TTF value for traditional hazard model component and based on baseline hazard rate function along with reliability rate for component with proportional hazard model. Counting result show the component avaibility level need’s in the warehouse less than the component avaibility level need’s in this time, so it can minimalize component stock’s in the warehouse and the total cost that must paid to save the component. Research result find the total cost need’s to pay out can be decrease till 24% for the proposed system rather than nowadays system.
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